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Popular Mechanics Co.

"The Boy Mechanic: Volume 1 700 Things for Boys to Do"

The handle is then mortised to
receive the 1 by 2-in. end of the blade. The cross guard is now
glued and placed
[Illustration: Swords; Fig. 1, Fig. 2, Fig. 3, Fig. 4]
on the blade, then the hole in the handle is well glued with glue
that is not too thick and quite hot. The blade with the cross
guard is inserted in the handle and allowed to set. When the glue
is thoroughly dry, remove the surplus with a sharp knife and paint
the handle with brown, dark red, or green oil paint. The blade is
covered with tinfoil to give it the appearance of steel. Secure
some pieces of tinfoil and cut one strip 1/2 in. wider than the
blade and the other 1/4 in. narrower. Quickly paint the blade well
with thin glue on one side., then lay evenly and press on the
narrow strip of tinfoil. Glue the other side of the blade, put on
the wider strip of tinfoil and glue the overlapping edge and press
it around and on the surface of the narrow strip. The cross guard
must be covered with tinfoil in the same manner as the blade. When
the whole is quite dry, wipe the blade with light strokes up and
down several times, using a soft and dry piece of cloth.


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